1. High-Wear Die & Extrusion Assembly

Precision-made extrusion components optimized to handle heavy friction and shape 90mm biomass log briquettes. [1]

• 90mm Taper Die (Top, Middle & Bottom Pieces):
  • Sectioned or single-piece heavy-duty taper dies made from hardened 52100 or WPS alloy steel to withstand high-pressure compaction. [1]
• 90mm Split Die:
  • Premium-grade long cooling track dies (available in 415mm and 515mm lengths) that maintain internal structural balance while solidifying the briquette. [1]
• 90mm Collet & Collet Flange:
  • Accurate Inner Diameter (ID) collets made of premium Mild Steel or hardened steel to guide the compressed material cleanly out of the compression chamber. [1]
• 90mm Die Holder:
  • Reinforced steel structural blocks engineered to firmly lock the taper and split dies into the machine head casing. [1]

2. Heavy-Duty Ram & Piston Assembly

Main reciprocating impact components responsible for crushing and hammering raw biomass into the die system. [1]

• 90mm Piston Ram:
  • High-tensile pistons manufactured from EN31, WPS, or 52100 steel, treated with rigorous surface hardening to endure continuous mechanical pounding. [1]
• Ram Holder & Ram Sleeve:
  • Heavy-duty cast iron or mild steel guide holders designed to maintain dead-center alignment during every piston stroke. [1, 2]
• Ram with Tikki (Wear Plates):
  • Heavy-impact front face tikkis that absorb direct friction from incoming raw material, preventing structural damage to the main ram body.
• Gajjan Pin (Gudgeon Pin):
  • Case-hardened steel pins that lock the piston ram securely to the main connecting rod assembly. [1]

3. Material Feeding & Conveying Parts

Components designed to channel, regulate, and move raw agricultural residues into the compaction zone.

• Heavy-Duty Feeder Box (Fitter Box):
  • Robust mild steel raw material intake boxes complete with integrated pipe flanges to prevent raw material blockages. [1, 3]
• Screw Worm (Kupi Worm):
  • High-pitch feeding screws (available in standard lengths like 800mm, 850mm, and 1050mm) that pre-compress material into the ram chamber. [1]
• Conveyor & Worm Blades:
  • Hardened replacement flights and leaves (12-inch sizes available) to rebuild worn-out material screw conveyors.

4. Transmission, Clamps & Fasteners

High-grade hardware, joints, and drive components built to transmit force safely.

• Universal Joint (Chokadi) & Couplers:
  • Single, joint, or flange-type couplers engineered to connect the main gearbox shaft directly to the feeding conveyor mechanism. [1]
• Square & Round Clamp Sets:
  • Heavy-forged machine body clamps utilized to anchor the primary die line securely to the press frame. [1]
• High-Tensile (HT) Hardware Kits:
  • Specialty L-Key bolts for feeder boxes, ram holder jack bolts, and hardened collet flange fasteners built to withstand immense structural vibration. []